This is not just a simulator, it is an integrated software package that includes:
General Characteristics.
- Complete package that includes: a) Machine simulation teaches the student the setup and operation of the CNC machines. b) CNC program simulation and G-code debugger teaches programming. c) Server module allows instructor to manage students and tests.
- Support simulation of 2, 2.5 and 3 axis CNC Machines.
- The software includes 65 different systems from different manufacturers like FANUC, Mitsubishi, Siemens, etc. with 119 different operator panels.
- The panels are very detailed to capture as close as possible to the real work environment.
- Free updates for life that can be downloaded directly via the internet. The system can be customized to include new controls, systems and machines.
2D and 3D simulation
- Our simulator is a real time 3D CNC simulator that uses OpenGL for fast and accurate 3D rendered modelling.
- Dynamic rotation, zoom, pan, full screen and switch views during simulation in real time.
- Realistic three-dimensional numerical control machine tools and control panel.
- Cutter trace simulation.
- Supports multiple monitors.
- Total machining process simulation: selecting the workpiece, zeroing the workpiece, select and measure tools, select the right operation mode for the machine and clearing all the alarms.
- Machine simulation includes real components like coolant, sound for machining operations and chip generation.
- Workpiece setting and mounting. Allows to setup zero's and tool offsets and the use of different clamping devices.
- Three dimensional measuring of workpiece after it is machined.
- Roughness measurements based on tool cutting parameters.
- Materials library, edit and insert new materials.
- Database management tools and tools customization.
- The turret can be configured for 4, 8 and 12 stations (front and rear). The automatic tool changer for the machining center can be setup horizontally or vertically.
- Use virtual measuring tools: edge finder, feeler gauge, micrometer, calipers, etc.
- Windows MACRO recording and playback system.
- Operation process recording and replay in AVI format.
Program Editing
- Programs are easily created in ASCII format using any text editor.
- Edition capabilities (cut, copy, paste).
- Numbering and re-numbering of lines.
- Changes in the lines of programs are simple and intuitive.
- Help on screen for G/M codes.
- Program verification of canned cycles and language syntax according to the command code for the specific model.
Advanced programming functions
- G-code parser. Support ISO-1056 preparatory function codes (G-codes), assistant function codes (M-codes).
- G-code debugging tool.
- Capability to simulate canned cycles, macros and the inclusion of parameters.
- FANUC, SIEMENS polar coordinate programming, G02, G03 spiral interpolation.
- Support for custom code and cycles in different NC systems.
- Simulates post processed files produced by UGS, Pro-E and MasterCAM.
Operation of CNC Machines
- Preset zero point G54, G55, G56, G57, etc.
- Preset tool axes X and Z (Lathe) and height of tool (Milling).
- Electronic hand wheel available.
- Modes JOG, MDI, EDIT, SINGLE BLOCK, AUTOMATIC, DRY RUN, STOP CYCLE, CYCLE START, EMERGENCY, etc.
- Adjust the cooling hose.
- Alarm collision with the piece, bench or other machine parts.
- Adjust the parameters of the virtual machine.
- Performs all functions of the command operation, facilitating the adaption of the students with the CNC equipment.
Customization
- The panels and system can be customized according to your needs. Most of the time the only thing that is required are some pictures and the panels manual. Also has the ability to model the 3D machine (the machine with which you have) so that along with the control, the result is as real as possible.
